Brakes and Clutches

Thermal Analysis of Brakes and Clutches


Transient thermal analysis of a Ford Mustang brake rotor for 10 stops with 1-minute pause between 60-0 mph brake events.

Fast Transient Analysis

The extreme transience of brakes and clutches make energy management a highly complex simulation. ThermoAnalytics has supported validated simulations of vehicle brakes and clutches, including comparing them against dynamometer-driven systems and thermocouple measurements. Because our RadTherm software has emerged as the leading code for high-temperature brake analysis, our engineers are well-prepared to employ this tool with appropriate convection methods to capture all modes of heat transfer from the system: radiation, conduction and convection.

Thermal analysis brale model of commercial brake

Improve Thermal Performance

Our engineers can help you identify ways to reduce the mass of your system while improving thermal performance or exploring highly wear-resistant materials. In the example at left, a 10-stop analysis of a 2005 Ford Mustang brake caliper and rotor is illustrated.

ThermoAnalytics has also supported leading European auto companies with clutch thermal analysis on commercial vehicles. Give your team the analytical edge by leveraging our experience—your clutch or brake system can be optimized with reduced testing and shorter time-to-market. Using our proprietary RadTherm software and CFD codes (where applicable), our engineers quickly produce accurate models of brakes, clutches, or other friction devices. We deliver comprehensive engineering reports, along with animations showing the overall temperature distribution.


Learn more about Automotive Systems

Comprehensive Vehicle Simulation

ThermoAnalytics provides comprehensive thermal and infrared analysis of full vehicle systems operating in realistic environments. Our engineers support you in planning the simulation approach, collecting boundary conditions and system parameters, and choosing the best technologies to simulate your vehicle.

Commercial Vehicles

ThermoAnalytics provides both component-level and system-level analysis. From a quick study of a particular part or assembly to a full system analysis of an HVAC system or vehicle underhood flow, our experience and efficiency are leveraged to a cost-effective solution for your team.

Exhaust Systems

ThermoAnalytics' engineering team includes experts from within the automotive industry that have many years of experience developing solutions to exhaust heat transfer problems. From optimized heat shield design to full-vehicle simulations...

Heat Shields

ThermoAnalytics' engineering team accurately simulates and analyzes heat shields. Using our RadTherm software, our team can simulate your shielding methods and quickly provide initial results on your baseline design.

Brakes and Clutches

Our engineers use our industry-leading RadTherm software to capture all modes of heat transfer from a system: radiation, conduction and convection. ThermoAnalytics has supported validated simulations of vehicle brakes and clutches, including comparing them against dynamometer-driven systems and thermocouple measurements.

Schedule an Engineering Review of Your Project

To discuss your engineering requirements in detail, please use the contact form below or call our main office at (906) 482-9560 for a no-charge initial engineering review of your system.

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